Individual project

BHP + Resources Technology and Critical Minerals Trailblazer

Digitising mining features

A phased automation project validating drill patterns from aerial imagery, lidar-derived elevation models, and drill tables, replacing hazardous manual checks with faster, higher-coverage evidence.

Timeline
August 2024 - ongoing
Coverage
2% to 80%+
QA/QC
2 hours to under 5 min
Mining operations data being reviewed for drill pattern validation.
Image adapted from the CIDS project image set for the project detail page.
This automated reporting represents a step function improvement for BHP operations.
BP

BHP project stakeholder

Internal project feedback - BHP

Recognition and proof

Project signals

A dashboard display showing decision support charts.

Industrial technology

Proud finalist, 35th INCITE Awards

The project was named a proud finalist for applied data science and mining technology innovation.

Industry partners reviewing project work together.

Client and partner

BHP partnership

Delivered with BHP and Trailblazer support to improve validation of drill actuals in large-scale mining operations.

Researchers working through diagrams during a funded discovery project.

Funding pathway

Trailblazer funded

Funded by the Resources Technology and Critical Minerals Trailblazer to advance operational mining capability.

A research workspace connected to production-ready work.

Timeline

Phase two underway

The project began in August 2024 and has moved beyond the first expert-system phase, with further scalability planned.

A camera setup inspecting features on a workbench.

Internal feedback

Step-function operational gain

BHP feedback described the automated reporting as a step-function improvement for operations.

Project overview

From manual spot checks to automated drill-pattern validation.

Validating drill patterns is critical for safety, operational efficiency, and cost management in open-pit mining. The existing process relied on surveyors entering hazardous field environments or teams manually reviewing drone and lidar captures, which meant only a small fraction of drill holes could be verified.

CIDS worked with BHP, with funding from the Resources Technology and Critical Minerals Trailblazer, to design a phased automation strategy. The first phase used reported drill locations as reference points, then extracted features from cropped aerial imagery and digital elevation data to identify drill collars, flag unreliable data, and detect calibration issues such as GPS drift.

Validation against manually tagged data showed accuracy within approximately one pixel. In tested cases the workflow frequently verified more than 70% of holes, and sometimes more than 95%, while giving BHP a data-driven way to monitor equipment performance without sending people into high-risk verification tasks.

A project team reviewing mapped data and validation evidence.
The system reframed the task: instead of searching entire images for every possible hole, it used reported drill locations to narrow the search space and focus the evidence.Accuracy within approximately one pixel

Before and after

4 operational shifts from the project

Digitising Mining Features

Before

Hole verification coverage

Manual checks covered around 2% of holes.

QA/QC time

Teams spent roughly 2 hours processing and checking data.

Field exposure

Surveyors entered hazardous areas near open holes.

Location accuracy

Manual and equipment drift issues could remain undetected.

After

Hole verification coverage

Automated analysis often exceeded 70%, with tests above 95%.

More drift and calibration issues become visible.

QA/QC time

Automated reporting reduced QA/QC time to under 5 minutes.

Field evidence can move into operational decisions faster.

Field exposure

Drone and lidar evidence could be validated away from the pit.

Less exposure to heat, rough terrain, and open-hole hazards.

Location accuracy

Median drill-hole offset reached 7.2 cm, comparable to image resolution.

Rig calibration and GPS drift can be checked from evidence.